Liberia, Guanacaste, Costa Rica (LIR)

Engine & Systems Testbed

Built to convert pressurized hot-fire data into certification artifacts—fast. Engines first, then mid–long range passenger programs. We run compressed gaseous H₂ (350–700 bar)—no cryogenics—to accelerate iteration.

Why Liberia (LIR)?

Cooperative authorities, stable climate, logistics access, and airport-adjacent sites enable faster cycles from design to data—and earlier certification engagement.

Velocity
Weather windows & streamlined site access keep rigs hot and schedules tight.
Authority Access
Proactive engagement for approvals, safety reviews, and test permits.
Ops Realism
Refuel, PRD/ventilation, and turnaround rehearsals under airport constraints.
Talent & Outreach
Attractive location for hiring; sustainability profile aids partnerships.

Facilities & Capabilities

Single-Sector Rigs

Pressurized hot-fire with optical access, staged mixing, ignition/ blowout mapping.

Emissions Lab

NOx analyzers, sampling lines, calibration gases; temperature/pressure grids for maps.

DAQ & Controls

High-speed acquisition, purge & interlock logic, health monitoring and transient capture.

H₂ Storage & Delivery

Type-IV bundles, regulation to setpoints, PRD validation, ventilation paths, detection.

Safety Envelope

Blast/deflection design, alarm logic, e-stops, muster zones, procedures & drills.

Reporting Pipeline

Automated plots, run sheets, and versioned artifacts → certification packs.

Test Flow at LIR

  1. 1Fuel Receipt: Gaseous H₂ arrives to storage yard; quality & pressure checks.
  2. 2Regulation & Purge: Manifolds, check valves, and regulators align to setpoints; line purge & leak checks.
  3. 3Hot-Fire: Ignition, stability sweeps, and φ/load grids for emissions maps.
  4. 4Data & Artifacts: Automated plots, run summaries, and MoC-ready attachments.
Liberia testbed and surroundings

Layout emphasizes safe flow paths, ventilation, and fast reconfiguration between test articles.

Liberia testbed and surroundings

Safety & Compliance

We align to ARP4754A/4761, DO-160, and airport norms; advisory AI is kept out of safety-critical paths.

PRD strategy validated under representative scenarios
Ventilation, purge, and leak detection with alarm logic
Interlocks, e-stops, muster plans and drills
HAZOP/FMEA with traceable mitigations & evidence

Logistics & Supply Interfaces

  • Inbound H₂: Supplier MoUs; receipt QA, pressure checks, and buffer strategies.
  • Trucking & Yard: Secure access, turn radius, staging & marshalling zones.
  • Power & Utilities: Stable site power with backup, compressed air, cooling water.
  • Waste & Environmental: Handling procedures and local compliance alignment.

Partner & Approval Lanes

  • • Test permits and site safety reviews with local authorities
  • • Airport coordination for fueling bay rehearsals & turnarounds
  • • DOA/ODA engagement for flight testbed readiness

Testbed KPIs

Operational metrics guiding cadence and quality.

Hot-Fire Cadence
≥ 3 runs/week
Target during campaign windows.
Test Uptime
≥ 98%
Spare modules and hot-swap approach.
Emission Map Coverage
φ grid ≥ 70%
Expanding to high-load regime.
Artifact Latency
< 48 hours
Data → plots → traceable exports.

Testbed Milestones

T0

Site prep, utilities, permits, safety plans

T1

Cold-flow + ignition at rig; interlocks validated

T2

Pressurized hot-fire; NOx & stability map v1

T3

Ops rehearsals: PRD, ventilation, turnaround

FAQs

Do you use liquid hydrogen?

No—our near-term program uses compressed gaseous H₂ (350–700 bar) to avoid cryogenic complexity and move faster on emissions, safety, and certification.

How are tests authorized?

Through site safety plans, authority reviews, and airport coordination. Evidence and procedures are versioned for audits.

What about noise and environmental controls?

Deflection, muffling strategies, and monitoring plans are part of the testbed design; environmental compliance is tracked with artifacts.

How does this lead to passenger aircraft?

Engine evidence (NOx, stability, safety) and airport-ops rehearsal feed into core runs, flight testbeds, and global certification mapping for mid–long range missions.

Engines first. Certification from day one.

Join partners advancing combustor, storage & delivery, and airport operations at LIR.